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Full Auto PVD Vacuum Coating Machine with Customized Chamber Size and HV3000+ Hardness for Door Handles

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Full Auto PVD Vacuum Coating Machine with Customized Chamber Size and HV3000+ Hardness for Door Handles

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Place of Origin : Zhaoqing, Guangdong

Brand Name : Zhongda

Certification : CE

MOQ : 1

Delivery Time : 20

Coating Power Supply : DC/RF/AC

Coating Process : Vacuum Evaporation

Coating Density : ≥99.9%

Coating Thickness : 0.1-10 microns

Coating Technology : Multi Arc Ion

Coating Application : Decorative, Functional, Protective

Coating Color : Silver, Gold, Rose Gold, Black, etc.

Coating Uniformity : ≤±5%

Coating Hardness : ≥Hv800

Coating Adhesion : ≥Grade 1

Coating Substrate : Metal, Glass, Ceramic, Plastic

Coating Chamber Size : Customized

Coating Control System : PLC/Touch Screen

Coating Temperature : ≤200℃

Coating Size : Customized

Coating Speed : 1-4m/min

Coating Source : Arc Evaporation

Coating Material : Metal

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Full Auto PVD Vacuum Coating Machine For Door Handle And Hardware Products
Core Technical Specifications
Vacuum System Parameters
  • Ultimate Vacuum: ≤5.0×10⁻⁴ Pa (no-load condition), up to 8.0×10⁻⁷ Pa for high-end models
  • Operating Vacuum Pressure: 1.0×10⁻² Pa, ensuring dense, defect-free coatings
  • Pumping Speed: Reaches 4.0×10⁻³ Pa from atmospheric pressure in 15-20 minutes, improving production turnover
  • Leak Rate: ≤1.0×10⁻³ Pa*L/s, excellent pressure retention (vacuum ≤5Pa after 12-hour shutdown)
Coating Chamber & Loading Capacity (Multiple Models Available)
Model Chamber Size (Φ×H) Effective Coating Space (Φ×H) Max Workpiece Load (Φ175mm)
Compact 1413 1400×1300mm 1100×1000mm 16 pcs/batch
Standard 1613 1600×1300mm 1300×1000mm 20 pcs/batch
Large 1913 1900×1300mm 1600×1000mm 24 pcs/batch
Customized Customizable Customizable For extra-long/large hardware
Chamber Structure: Vertical single-door design for easy loading/unloading of irregular hardware like door handles and locks
Process & Performance Parameters
  • Coating Technology: Hybrid process of MF mid-frequency magnetron sputtering + multi-arc ion plating, optional planar/cylindrical target combination
  • Target Configuration: Standard Ti, Cr, Zr, TiAl targets (10 arc targets + 6 pairs of cylindrical targets), supporting alloy/compound coating preparation
  • Coating Performance: Hardness up to HV3000+, adhesion grade ≤1B (cross-cut test), salt spray corrosion resistance ≥500 hours
  • Thickness Control: Quartz crystal monitoring with ±1.5nm precision, adjustable thickness range 0.1-5μm
  • Production Cycle: 0.5-3.5 hours/batch, suitable for mass production
Control & Adaptation Parameters
  • Operation Modes: Fully automatic (PLC + touch screen) + semi-automatic + manual switching, supporting remote control/diagnosis
  • Power Configuration: DC superimposed pulse bias power supply + mid-frequency magnetron sputtering power supply, 70KW (380V/50Hz)
  • Compatible Substrates: Zinc alloy, aluminum alloy, brass, stainless steel and other common hardware materials
  • Dimensions: 3000×3000×2600mm (standard model), weight approx. 5.5 tons
Core Selling Points
Hardware-Customized Adaptive Design
  • Special-Shaped Part Compatibility: Satellite rotating workpiece rack + adjustable fixtures ensure uniform coating without dead angles on curved surfaces of door handles and lock edges, color difference ≤ΔE2.0
  • Multi-Spec Compatibility: 3 standard chamber sizes + customization options, adapting to full-size hardware from single-hole small handles to long pull handles
  • Integrated Preprocessing: Built-in plasma cleaning module enhances substrate adhesion and reduces the impact of residual impurities after hardware polishing
Efficient & Eco-Friendly Production Advantages
  • Green Process: No chemical waste discharge, zero heavy metal pollution, compliant with EU RoHS/CE standards, replacing traditional electroplating
  • High-Capacity Design: 16-24 pcs per batch, daily output up to 80-120 pcs, unit energy consumption 30% lower than traditional equipment
  • Low Maintenance Cost: Modular design + quick replacement of wearing parts, annual maintenance cost ≤5% of total equipment price
High-End Decoration & Protection Performance
  • Diversified Color Options: Supports 15+ popular colors including IP Black, Rose Gold, Champagne Gold, Gun Black, Zircon Gold, with mirror/brush/matte finishes available
  • Long-Term Durability: Scratch-resistant coating (≥4H pencil hardness), non-fading and non-oxidizing with no peeling risk during warranty period
  • Value-Added Attribute: Improves hardware product grade with both decorative and functional features, supporting a 20%-50% premium for end products
Intelligence & Reliability Guarantee
  • Process Stability: SCADA data processing system stores 100+ sets of process parameters with repeatability ≥98%
  • Safety Protection: Multiple safety devices including water-electric interlock, overvoltage protection and vacuum leakage alarm; no professional qualification required for operators
  • Full-Cycle Service: Provides installation & commissioning, process training, 1-year warranty + lifelong technical support, and customizable coating solutions

Product Tags:

Full Auto PVD Vacuum Coating Machine

      

Vacuum Coating Machine For Door Handle

      

PVD Vacuum Coating Machine For Hardware

      
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